BondMaster 600

Olympus Logo

BondMaster 600

The new NORTEC 600 incorporates the latest advancements in high-performance eddy current flaw detection into a compact, durable unit. With its vibrant 5.7 inch VGA color display and true full-screen mode, the NORTEC 600 produces user-selectable, highly contrast eddy current signals.

BondMaster 600 Multimode Bond Tester

High Performance through Intuitive Operation

The BondMaster® 600 delivers a powerful combination of multiple mode bond testing software and highly advanced digital electronics, providing consistently crisp and high-quality signals. Whether you are inspecting honeycomb composite, metal-to-metal bonds, or laminate composite, the BondMaster 600 offers exceptional ease-of-use thanks to its direct-access keys and streamlined interface that features convenient presets for common applications. The enhanced user interface and simplified workflow of the BondMaster 600 offers archiving and reporting that are accessible to any level of user.

The resolution and brightness of the 5.7-inch VGA screen on the BondMaster 600 handheld bond tester becomes even more apparent when switched into full-screen mode. Activated by the simple touch of a key, the full-screen mode is always accessible regardless of the display mode or inspection method you are using. The BondMaster 600 bond tester is programmed for a range of standard inspection methods, including pitch-catch RF, pitch-catch impulse, pitch-catch swept, resonance, as well as a notably improved mechanical impedance analysis (MIA) method

Portable, Lightweight, and Ergonomic

The ergonomic design of the BondMaster 600 is convenient for difficult-to-access inspection locations. For inspection in tight spaces, the factory-installed hand strap provides maximum comfort while maintaining access to the most critical functions.

Field Proven

The BondMaster 600’s case, based on a rugged, field-proven design, is world-renowned for withstanding the harshest, most demanding inspection conditions. The BondMaster 600 with its long battery life, airtight and water-resistant enclosure, high-friction bumpers, and dual-duty support stand/hook is a valuable tool for challenging inspection jobs.

Key Features

  • Designed to meet the requirements of IP66.
  • Long battery life (up to 9 hours).
  • Compatible with existing BondMaster probes (PowerLink) and probes from other manufacturers.
  • Bright, 5.7-inch color VGA display.
  • Full-screen option in any display mode.
  • Intuitive interface with application-specific presets.
  • Instant display mode toggle using the RUN key.
  • New SCAN view (profile).
  • New SPECTRUM view and Frequency Tracking feature.
  • Direct-access key gain adjustment.
  • All-Settings configuration page screen.
  • Up to two real-time readings.
  • Storage capacity of up to 500 files (program and data).
  • On-board file preview.

Two Models for Flexibility and Compatibility

The BondMaster 600 is offered in two models to accommodate the varying needs of composite bond testing. The basic model includes all pitch-catch capabilities, while the B600M model features all bond testing inspection methods. The upgrade from basic to multimode can also be performed remotely.

Both BondMaster 600 models are compatible with existing Olympus BondMaster probes, including those equipped with the PowerLink technology. Optional adaptor cables are available to enable compatibility with probes from other manufacturers.

ApplicationRecommended Method
General Honeycomb Composites Skin-to-Core DisbondsPitch-Catch (RF or IMPULSE)
Honeycomb Composites Skin-to-Core Disbonds in Tapered Structures or Non-Constant GeometriesPitch-Catch (Swept)
Smaller Skin-to-Core Disbonds in Honeycomb CompositeMIA
Identification or Repaired Areas in Honeycomb CompositeMIA
General Detection of Delamination in CompositeResonance
Inspection of Metal-to-Metal BondsResonance
FeatureB600 (basic)B600M (multimode)
Frozen-Signals Calibration
Real-Time Readings
Application Selection
PowerLink Probe Support
Pitch-Catch RF and Impulse Modes
Pitch-Catch Swept
Mechanical Impedance Analysis (MIA) Mode 
Resonance Mode √ 
(cable included)
Calibration Menu (Resonance and MIA Modes) 

GeneralOverall Dimensions (W × H × D)236 mm × 167 mm × 70 mm (9.3 in. × 6.57 in. × 2.76 in.)
 Weight1.70 kg (3.75 lb), including lithium-ion battery
 Standards or DirectivesMil Standard 810G, CE, WEEE, FCC (USA), IC (Canada), RoHS (China), RCM (Australia and New Zealand), KCC (South Korea)
 Power RequirementsAC Mains: 100 VAC to 120 VAC, 200 VAC to 240 VAC, 50 Hz to 60 Hz
 Inputs and OutputsOne USB 2.0 peripheral port, one standard VGA analog output port, one 15-pin I/O port (male) with analog output, 3 alarm outputs.
Environmental ConditionsOperating Temperature–10 °C to 50 °C (50 °F to 122 °F)
 Storage Temperature0 °C to +50 °C (32 °F to 122 °F) [with batteries] and -20 °C to +70 °C (-4 °F to 158 °F) [without batteries]
 IP RatingDesigned to meet requirements of IP66
BatteryBattery TypeSingle lithium-ion rechargeable battery or AA size alkaline batteries (in an 8-cell holder).
 Battery LifeBetween 8 to 9 hours
DisplaySize (W × H; Diagonally)117.4 mm × 88.7 mm; 146.3 mm (4.62 in. × 3.49 in.; 5.76 in.)
 TypeFull VGA (640 × 480 pixels) color, transflective LCD (liquid crystal display).
 ModesNormal or Full screen, 8 color schemes. RUN key to toggle between screen modes.
 Grids and Display ToolsChoice of 5 grids, crosshairs (X-Y views only)
Connectivity and MemoryPC SoftwareBondMaster PC software, included in base BondMaster 600 kit. BondMaster PC allows viewing saved files and printing reports.
 Data Storage500 files featuring user-selectable on-board preview.
 LanguagesEnglish, Spanish, French, German, Italian, Japanese, Chinese, Russian, Portuguese, Polish, Dutch, Czech, Hungarian, Swedish, and Norwegian.
 ApplicationsApplication Selection menu for easy and rapid configuration in all modes.
 Real-Time ReadingsChoice of up to 2 real-time readings measuring signal characteristics (list depends on selected mode)
Probes Types SupportedProbe TypesPitch-Catch, Mechanical Impedance Analysis (MIA-B600M only) and Resonance probes (B600M only). The instrument is fully compatible with BondMaster PowerLink and non-PowerLink probes, as well as those of other main probe and accessory suppliers.
Bond Testing Specifications (All BondMaster Models)Probe Connectors11-pin Fischer
 Gain*0 dB to 100 dB in 0.1 or 1 dB increments
 Rotation*0° to 359.9° in 0.1° or 1° increments
 Scan View*Variable from 0.520 s to 40 s
 Low Pass Filter*6 Hz to 300 Hz
 Probe DriveLOW, MEDIUM, and HIGH user-adjustable settings
 Variable Persistence*0.1 s to 10 s
 Variable Display Erase*0.1 s to 60 s
 Available Alarm Types*3 simultaneous alarms. Choices include BOX (rectangle), POLAR (circle), SECTOR (pie), SCAN (time-based), and SPECTRUM (frequency response).
 Reference Dots*Up to 25 user-defined dot recordings
Pitch-Catch Specifications (All B600 Models)Supported pitch-catch modesUser-selectable mode. Choice of RF (toneburst), Impulse (envelope) or Swept (frequency sweep)
 Frequency Range1 kHz to 50 kHz (RF, Impulse) or 1 kHz to 100 kHz (Swept)
 Gain0 dB to 70 dB in 0.1 or 1 dB increments
 Gate10 μs to 7920 μs, adjustable in 10 μs steps. New Auto Gate mode automatically detects maximum amplitude.
 Frequency Tracking*Up to 2 user-adjustable markers to monitor 2 specific frequencies from the Swept figure.
Mechanical Impedance Analysis (MIA) Specifications (B600M Only)Calibration WizardCalibration menu to determine best frequency for application, based on simple “BAD PART” and “GOOD PART” measurements
 Frequency Range2 kHz to 50 kHz
 Calibration WizardCalibration menu to determine best frequency based on the probe response
 Frequency Range1 kHz to 500 kHz

Standard Inclusions

The BondMaster® 600 is available in any of the following configurations:

Model: Basic and Multi-mode (M) .

Power cord: Over 11 power cord models available (for the DC charger).

Keypad and instruction label: English, international (icons), Chinese, or Japanese.

“Getting Started” print manual: over 9 languages available.

Items included in all BondMaster 600 models†: BondMaster 600 instrument with factory-installed hand strap, getting started manual, calibration certificate, rigid transport case, DC charger with power cord, Li-ion battery, AA battery tray, USB communication cable, MicroSD memory card and adaptor, Pitch-catch and MIA probe cable, and BondMaster PC software and product manuals disc.

 

BondMaster Probe and Standard Kits

Part NumberU8 Number Description
9323977

Q6700011

BondMaster Starter Probe and Reference Sample Kit. Contains: External Alarm Booster, VGA Cable, Screen Protectors (10 Pack), 600 Series Soft Instrument & Accesory Case, Couplant, Backing Foam, Probe, Pitch/Catch: S-PC-P14, Probe, MIA: S-MP-3, Probe, Resonance: S-PR-5, Reference Standard: NEC-6433, Reference Standard: NEC-6407, Reference Standard: NEC-6382, Reference Standard: NEC-6384, Teflon Tape (1 inch wide), Cable, Model SBM-CR-P6, Cable, Model SBM-CPM-P11, B600 Kit Case, capable of storing instrument with protective soft cover installed.
BM-KIT-PC1U8010069BondMaster probe and Standard Kit for Pitch-Catch Inspections, Contains: NEC-6407 Reference Standard with S-PC-P14 Ptich Catch probe and cable.
BM-KIT-PC2U8010070BondMaster probe and Standard Kit for Pitch-Catch Inspections, Contains: NEC-6407 Reference Standard with S-PC-P14 and SPO-5629PHV Pitch Catch probes and cable.
BM-KIT-MIAU8010071BondMaster Probe and Standard Kit for MIA Inspections, Contains: Contains: NEC-6407 Reference Standard with S-MP-3 MIA Probe and BMM-H Spring Holder and cable.
BM-KIT-RES-CU8010072BondMaster Probe and Standard Kit for Resonance Inspections, Contains: NEC-6382 Compositive Reference Standard with S-PR-4 Resonance probe, couplant and cable.
BM-KIT-RES-AU8010073BondMaster Probe and Standard Kit for Resonance Inspections, Contains: NEC-6384 Aluminum Reference Standard with S-PR-4, couplant and cable.
BM-KIT-PMRU8010074BondMaster Probe and Standard Kit for Pitch-Catch, MIA and Resonance Inspections, Contains: NEC-6407 Reference Standard, S-PC-P14 and SPO-5629PHV Pitch-Catch Probes, S-MP-3 MIA Probe with BMM-H Spring Holder, NEC-6382 Composite Reference Standard, NEC-6384 Aluminum Reference Standard S-PR-4 REsonance probe, couplant and cables.
Basic Probe Kit9317813

Contains: S-MP-3 Standard size tip; BMM-H Probe housing; S-PC-P11 Pitch-catch probe; S-PR-4 165 kHz resonance probe; SBM-CPM-P11 Cable (P-C and MIA); SBM-CR-P6 Cable (resonance); Couplant (4 oz) for use with resonance probes; Probe case

Probe Kit9317814

Contains: S-MP-3 Standard size MIA probe; S-MP-4 Small MIA probe; BMM-H probe housing; S-PC-P11 Pitch-catch probe; S-PR-3 110 kHz resonance probe; S-PR-5 250 kHz resonance probe; SBM-CR-P6 Cable (resonance); Couplant (4 ox) For use with resonance probes; Probe case

Deluxe Probe Kit9322158

Contains: S-MP-3 Standard size MIA probe; S-MP-4 Small MIA probe; BMM-H Probe housing; S-PC-P11 Pitch-catch probe; S-PC-P12 Pitch-catch probe; S-PR-3 110 kHz resonance probe; S-PR-5 250 kHz resonance probe; SBM-CPM-P11 Cable (P-C and MIA); SBM-CR-P6 Cable (resonance); Probe case

Air Force Probe Kit9322078

Contains: S-PR-1 35 kHz Resonance probe, S-PR-2 65 kHz Resonance probe, S-PR-3 110 kHz Resonance probe, S-PR-4 165 Resonance probe, S-PR-5 250 kHz Resonance probe, S-PR-6 330 kHz Resonance probe, S-PC-P1 Pitch-catch probe, low voltage; S-PC-P12 Pitch-catch probe, high voltage; S-MP-5 Internal spring MIA probe; SBM-CPM-P11 Cable (P-C and MIA), SBM-CR-P6 Cable (Resonance); Teflon Tape 1/4 in. wide roll; Couplant 4 oz. (For use with Resonance probes)

 

BondMaster 600English - 2.0 MB
Rendered in 0.0465 sec